PANGUR BÁN is another of those rarest of Roundhouse Engineering locos: a Mr Merlin’s Pooter.

The owner had managed to obtain a bare Pooter chassis, the vibrating levers and slide blocks for the Hackworth valve gear and, most importantly, a brand-new body and cab roof from a Mr Merlin’s Pooter or Roundhouse Erica (they are identical). With these few components to hand the challenge then was to turn them in to a fully working loco and the hunt began for the parts needed to do so…

A trawl through our respective Bits Boxes produced more useful parts: Safety valve, dome (modified from a Roundhouse Tom Rolt), regulator, smokebox dart, meths tank (from a Lady Anne), meths burner, dummy tank fillers, chimney cap and whistle from the owner's, and dome retaining clip, boiler retaining band, chimney base, cylinder covers and a few other smaller components from mine. Old-style rectangular valve chest cylinders were needed and so a pair of those were removed from my own Lady Anne (and replaced with lovely new current-style ones!) and overhauled.

Roundhouse provided a host of new parts, including wheels, axles, bearings, cranks, coupling and connecting rods (same as Katie / Billy / George, etc.), centre-pivot reversing lever (from an Alco), bottom-drain lubricator and superheater tee.

That left the difficult bits to find. I took on the task of supplying the missing valve gear parts. I made the return cranks and valve rods, but making the slide balls was not something I could do so my good friend Adrian was asked if he would do so, and he did! They are a difficult thing to produce and wear on the slide balls is often the cause of Pooters becoming unused Shelf Queens. Once the chassis was running we knew we could finish the loco.

The owner took on the task of finding a Pooter boiler, which took a while but eventually he was successful. Once I had the boiler to hand, I made the inner firebox that supports it and allows it to be fixed to the frames.

It was then a case of doing the plumbing, making a new chimney, fitting some of the decorative body components and painting in bronze green with orange lining.

Could this be the last new Pooter…?

It was back in 1987 that I first encountered 16mm/foot live steam garden railways. This was at the renowned Paddock Railway at Hampton Loade station on the Severn Valley Railway. I was an SVR volunteer at Bridgnorth back then and it became a nice Sunday afternoon diversion to travel down to Hampton Loade and run my O-Gauge stock after the 16millers had finished their session. I'd not seen anything in this scale before, and I was hooked immediately. My good friend Paul would let me run his meths-fired Roundhouse Dylan, called ODIE and named after the dog in the Garfield cartoon strip. The loco's nickname was Bill, for reasons I am sure I do not need to explain.

Hankering after my own loco, my desire was sated when I purchased my own Dylan from good friend Tim.

All three of us drifted away from Hampton Loade over time, and my contact with ODIE ended. Paul converted it from a pot boiler to internally-fired meths, and then rebuilt it with a Shawe Steam Services coal-fired boiler and repainted it blue. Some years ago Paul drifted away from 16mm and sold a lot of his rolling stock to Tim, including ODIE.

It was an absolute delight to be asked recently by still good friend Tim to repaint ODIE in to his standard bronze green with orange lining livery. Tim stripped the blue paint so all I had to do was apply the new colours. Opening the box was like meeting an old friend again ... after a 25 year gap I reckon.

The pictures show ODIE in its new paint, outside the loco shed at Hampton Loade in 1989 (in green on the right, with my red Dylan on the left ... no shelter in those days, we just got wet) and at the late Eric Skinner's line in Solihull with Paul's carriages around the same time.

The owner of this Roundhouse Engineering Harlech Castle / Castell Harlech used to drive the full-size loco at the Festiniog Railway so he knows it well. Following the recent visible modifications (full-width bonnet and vacuum brakes) and repaint he asked me to make his model look "like INA used to look". INA is the loco's nickname and is derived from the initials of its originally intended owner, Mozambique's Instituto Nacional do Acucar (National Sugar Institute), the initials of which were on the cab sides when it first arrived in Wales.

Work on the model included:
 - Addition of fuel filler and exhaust strengthening strut/angle.
 - Fabrication and fitting of cab door handles.
 - Application of FR PW, NET (Nottingham Express Transit) and other transfers and decals.
 - Painting:
   * Black : Rod ends, cab front/rear around bonnets, exhaust, wheels, handrails, window rubbers,
      couplings, radiator grille, base of body.
   * Yellow : Front and rear of footsteps, crank pins.
   * Cream : Cab interior and desk.
   * Grey : Air filter and horn.
 - Black lining around panels gaps and lock holes, on fuel gauge and axle cranks.
 - Application of all-over matt finish clear coat.
 - Weathering of frames, body and cab roof.

Another ELR Engineering Quarry Hunslet has been on my bench for attention. Others that have been here have run very well, despite their many shortcomings in other areas, but this one was reported by the owner to be off-beat. After checking that the slip-eccentrics were not the cause of the problem my diagnosis was that a valve head was in need of repositioning on its spindle. Unfortunately with these particular models there is no easy way to achieve this without completely dismantling the locomotive. Removing the bodywork, boiler and footplating allowed access to the valve chests and after half a turn of one valve buckle perfect running was restored. The time then came to reassemble it...

You can read in the Gallery section about the issues that I have found with other locos of the same type, and this one exhibited much the same, along with a saddle tank which was coming apart at the seams. With the owner's consent it then went through the normal programme of bodywork modifications and adjustments followed by stripping of all paint, repainting and lining in the earlier Penrhyn Quarries scheme.

ELR Engineering converted this standard Roundhouse "Jack" 0-4-0ST to coal-firing. It came here for a check-over, service and repaint. As is usual with these things, the job list grew a little and ended up looking something like this:
 - Restoration of axle water pump to working order.
 - Modification of the saddle tank filler cap to give a positive fixing, rather than depending on gravity.
 - Fitting of Swift16 buffer beam overlays.
 - Modification of the cab roof to prevent scratching of paint on cab front.
 - Unblocking of boiler water gauge glass bottom pipe.
 - Descale of the boiler.
 - Recalibration of safety valve for 60psi operation.
 - Various modifications to ease future disassembly and maintenance.
 - Fixing of a water leak from the saddle tank.
 - Stripping of paint from body, roof, smokebox, etc.
 - Application of etch primer, satin black, Victorian Maroon and red/black lining.

All of this was followed by a thorough testing session to make sure all was well.

This Cheddar Models Samson, like the same owner's Hercules, has been lowered by about 12mm by reducing the height of the cab and chimney. The body, boiler and smokebox were repainted and lined.

This loco was fitted with two-channel radio control and received blue and red lining along with a significant reduction in the amount of bare metal usually exhibited by this model.

This Mark 3 Pooter came to me for some body repair work and a repaint in to satin black with blue lining. Very kindly the owner had removed the old paint, saving me time and him money! Its meths tank had returned to its component parts so that was rebuilt while it was here, together with the fitting of "current" cylinder covers to its old-style rectangular valve chest cylinders.

An interesting and unusual job was the regauging of a 30+ years old meths-fired Roundhouse Dylan 0-4-0ST from 45mm to 32mm, the One True Gauge. These locos were not built to be adjustable for track gauge and some considerable dismantling was needed to remove the wheelsets from the frames. Unlike the current Roundhouse products, the cranks and axles on these older locos are held together with grub screws and roll pins. The first picture shows the two wheelsets with the front one awaiting regauging and the back one completed, along with the slip-eccentric valve gear and modified rocker arms. It is always a pleasure to work on these old Roundhouse locos, there is just something about them.

This Garratt runs on 45mm gauge track and uses two Accucraft Dora chassis as power units. It came to me initially for repainting and lining but, as usual, it turned in to a bigger project.

Unusually, only the front power unit actually worked. The rear unit was a stripped Dora chassis that consisted of not much more than frame, wheels, axles and rods. The current owner sourced another complete Dora chassis and that was then modified using parts from the unpowered unit and fitted to the loco, together with the necessary live and exhaust steam pipework. It was also found that the front unit was extremely sluggish when running and some modifications were made to the existing exhaust pipework to eliminate the back pressure that was causing the slow running.

The cab roof was modified to ensure a better fit, and a couple of additional boiler bands were fitted to break up an otherwise long and plain boiler.

Finally, the paint was removed from the cab, bunker, tank, frame, boiler and smokebox and then repainted in blue with red lining and black edging.